AVTEC’s success is attributable to a strong focus on in-house research and product development capabilities.
AVTEC has a centralized tech center at Hosur; development facilities at both Hosur and Pithampur along with a design house in Switzerland.
Both Indian centers were built to upgrade the current product range and design new products for a growing range of applications.
AVTEC’s core strength lies in technology absorption, seamless integration of product design, prototype building, testing and validation. The company offers a full range of solutions for Powertrains ( i.e., engine and transmission systems) and components – from product concept, design , prototyping , testing , validation and manufacturing. AVTEC’s Swiss subsidiary ASSAG, is a leading enterprise in drive system and face gear technology. ASSAG is known for its innovative solution in the field of face gear differential drives, high precision gears and is pioneer in face gear technology with several patents to its credit.
AVTEC firmly believes in a culture of continuous improvement & evolution as it’s prime growth drivers. With an aim to do the things right, “first time–every time” and keeping pace with the rising & shifting Customer requirement, Company has swiftly adapted to Lean Manufacturing, TPM, MOST tools to enhance it’s Manufacturing capabilities. Quality of design and Quality of Conformance being the fundamental principles driving manufacturing processes to deliver reliable products.
With a strong emphasis on employee involvement to sustain Quality, company engages renowned world-class consultants to train it’s human resources to enhance their skills and focus on in Process validations / controls for Quality outputs. All manufacturing facilities are TS 16949 certified for Quality Management Systems by DQS. The company has also received a Quality Excellence Status award from Caterpillar, and the Q1 Quality Status award from Ford India. AVTEC also has a product validation facility. Our quality agenda is bolstered by global technical partnerships and business collaborations forged with OEMs such as Peugeot Citroen Moteurs, Caterpillar and Daimler.
Heat Treatment Processes
Sealed Quench furnace with CQI 9 for Case carburizing & carbo-nitriding
Gas Nitriding Furnace – Horizontal & Pit type
Induction Hardening M/C & Plug Quench
Allied Equipment: Shot blasting, shot peening, tumbling
Hardening & Tempering
Case Hardening- Case Depth:0.5-2mm
Carbo - Nitriding- 0.4mm-0.7mm
Gas Nitriding- Case Depth:0.2-0.45mm
Induction Hardening-Shafts Case Depth: up to 4mm
Plug Quench of slender components (Hardening)
De-Scaling (Tumbling) & De-Burring of clutch plates & Pump Gears
CMM- Carl Zeiss, Brown Sharpe & LK
Gear Involute Tester- Klingelnberg & Wenzel
Surface Analyzer- Kosaka
Portable Surface Analyzer- Mitutoyo
Cam Profile Tester- Trimos
Roundness Tester – Taylor Hobson
Microscope with Image Analyzer- Carl Zeiss
Universal Testing Machine- 1& 16 Tons
Rockwell & Rockwell Twin Hardness Tester
Macro & Micro Vickers
Millipore Washing & Filtration Kit
Residual Stress analyzer
Magnetic Particle Inspection
Clean Room Setup
AVTEC’s Plant in Pithampur manufactures high-quality proprietary products, besides undertaking contract manufacturing of powertrain aggregates for well-known automotive OEMs. The production and assembly facilities at the plant have been designed to aid efficient and effective turnaround, and fulfil stringent customer expectations.
The plant manufactures precision-engineered components including cylinder heads, cylinder blocks, crankshafts, camshafts, con rods for engines, gears, shafts and transmission cases for automotive transmissions. The plant also maintains product-engineering capabilities to support product customisation.
Strict quality control checks are implemented at every stage of manufacturing. The plant has product validation facilities and a NABL-accredited laboratory to ensure that the end products are of the highest quality.
AVTEC’s Hosur plant manufactures off-highway hauling transmissions (automatic and power shift); and cycling transmissions for off-highway construction, mining, material handling equipment and locomotives. The plant also undertakes contract manufacturing of transmissions for global automobile manufacturers and off-highway majors such as Caterpillar.
The plant also undertakes contract manufacturing of transmissions for global automobile manufacturers, as well as off-highway majors.
AVTEC’s plant at MEPZ, Chennai was commissioned with the aim of fulfilling the huge global demand for our transmissions and precision-engineered components. Its location in an automotive and auto components manufacturing hub has helped the company significantly shorten response time. The plant is equipped with modern casting and forging machines to meet expanding global demand.
ASSAG, Switzerland a 100% subsidiary of AVTEC Limited, is pioneer in face gear technology. ASSAG is the world leader in crown gear technology and a leading enterprise for drive systems.
ASSAG offers innovative gearing solution for automotive, medical, industrial, machine tools, and robotics & aerospace applications, with a focus on niche and specialty applications. This further reinforces AVTEC's commitment to its customers as a one-stop-shop from art to part.
ASSAG is a complete solution provider company from engineering concept to the final part. At the headquarter in Dudingen, Switzerland, ASSAG has a big engineering team for R&D of face gears. It also encompasses assembly line for gears with varying diameter, prototype building, testing and validation. For medium to high volume production, ASSAG with the support of its parent company ‘AVTEC Limited’, has recently started producing components with the face gear technology at its state-of-the-art plant in Hosur, India, providing quality products at an incredibly cost optimized solution for its European customers.
“AVTEC has tied up with ESG International for utilization of their facility in Indianapolis USA for all supplies in and around United States. A huge facility designed to cater to all customers’ needs with on time deliveries and order tracking”
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